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SURFACE COATING · APPLIED SYSTEM

Anti-Corrosive
CoatingSTEEL PROTECTION · BARRIER · LONG-LIFE

A protective coating system for steel and metal structures that stops corrosion at the source. Rust and mill scale are removed by abrasive blasting, an anti-corrosive primer is applied, and a high-build barrier coat plus topcoat lock out the oxygen and moisture that drive rust — extending the service life of exposed steelwork.

O₂ H₂O STEEL PROTECTION CROSS-SECTION REFERENCE DIAGRAM — TAP LAYERS BELOW
BarrierBlocks O₂ & Moisture
Blast-PrepAbrasive Cleaned
High-BuildMulti-Coat System
Long-LifeExtends Steel Life
01
OVERVIEW

What is Anti-Corrosive Coating?

Anti-corrosive coating is a protective paint system that shields steel and metal structures from rust. Corrosion happens when oxygen and moisture reach bare steel, so the system works as a barrier: existing rust and mill scale are removed by abrasive blasting to a clean profile, an anti-corrosive primer is applied to passivate the surface, and high-build barrier coats with a durable topcoat seal the steel away from the atmosphere. The result is a long-life protective film that dramatically extends the service life of exposed structural steelwork. It is delivered as a POLYZEN Applied System.

Barrier against rust drivers Abrasive-blast surface prep Anti-corrosive primer + build Extends steelwork service life
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THE POLYZEN SYSTEM

How the System Is Built

Corrosion protection is built coat-on-coat over clean steel — blast, prime, build, seal — so oxygen and moisture never reach the metal. Tap any layer to see its role.

⟶ Tap a layer
04

Protective Topcoat

Weather & UV Seal

A durable finish topcoat seals the system and adds resistance to weather, UV and chemical exposure, giving the colour and the long-life protective face of the coating. System values: Per TDS.

03
POLYZEN APPLIED SYSTEM

Delivered as a POLYZEN Applied System

This protection is delivered as a POLYZEN Applied System — surveyed, specified and applied turnkey by trained applicators using abrasive blasting, anti-corrosive primers and high-build barrier coatings. The coating system and film thickness are selected per steel type, environment and corrosivity.

04
WHY IT WORKS

Stop Rust Before It Starts

Steel rusts when oxygen and moisture reach bare metal — and once it starts, it spreads under any coating that was applied over a dirty surface. POLYZEN's method is built on preparation: blast the steel clean to a defined profile, passivate it with an anti-corrosive primer, then build a barrier thick enough to keep the atmosphere out. Surface prep and film thickness are specified to the environment. Performance is confirmed on the product TDS.

Mechanism
Barrier film blocks oxygen & moisture
Foundation
Abrasive-blasted, passivated steel
Build
Primer + high-build + topcoat system
POLYZEN Values
Per Product TDS

Surface cleanliness, coating type and dry film thickness are specified to the steel and environment corrosivity. Immersed or chemically exposed steel may need a tank-lining or chemical-resistant system instead. POLYZEN confirms finished values on the product TDS and does not publish fabricated figures.

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FROM SURVEY TO PROTECTED STEEL

The Application Process

01

Inspect & Specify

Assess steel condition and environment corrosivity, then specify the coating system and film thickness.

02

Blast & Clean

Remove rust, mill scale and old coatings by abrasive blasting to the specified cleanliness and profile.

03

Prime & Build

Apply the anti-corrosive primer, then the high-build barrier coats to the specified thickness.

04

Topcoat & Handover

Apply the protective topcoat, check film thickness, final inspection and written warranty.

06
TECHNICAL SUMMARY

System Specifications

PropertyDetail
System TypeAnti-Corrosive Protective Coating (Steel)
DeliveryPOLYZEN Applied System (turnkey)
Build-UpPrimer + High-Build Barrier + Topcoat
Surface PrepAbrasive-blasted to specified cleanliness & profile
PrimerZinc-rich / epoxy anti-corrosive primer
ApplicationStructural steel · tanks · pipes · plant
FunctionBarrier against oxygen & moisture
Film Thickness / ValuesPer Product TDS
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WHERE IT IS USED

Ideal Applications

Structural Steel Frames
Storage Tanks & Silos
Pipelines & Pipework
Industrial Plant & Mills
Bridges & Gantries
Marine & Coastal Steel
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09
ASSURANCE

Applied & Warranted

Every POLYZEN anti-corrosive coating project is carried out by trained applicators and handed over after a film-thickness check, final inspection and a written system warranty. Warranty terms are confirmed per steel type, environment and corrosivity.

10
FAQ

Frequently Asked Questions

What is anti-corrosive coating?
It is a protective paint system that shields steel and metal from rust. Existing rust and mill scale are removed by abrasive blasting, an anti-corrosive primer passivates the surface, and high-build barrier coats with a topcoat seal the steel away from the oxygen and moisture that cause corrosion — giving a long-life protective film on exposed steelwork.
Why is surface preparation so important?
Surface preparation is the single biggest factor in coating life. If a coating is applied over rust, mill scale or contamination, corrosion continues underneath and the coating soon fails. Abrasive blasting removes all of that and creates a clean, keyed profile the coating can bond to, which is why POLYZEN blasts to a specified cleanliness before priming.
How long will the protection last?
Service life depends on the coating system, the film thickness and the environment's corrosivity — a sheltered indoor frame lasts far longer than coastal or chemical-exposed steel. POLYZEN specifies the system and thickness to the actual environment, and confirms expected performance on the product TDS rather than quoting a fixed figure.
Can it be used on tanks and pipelines?
Yes, for external protection of tanks, pipework and plant steel. For the inside of tanks holding chemicals or for immersion service, a dedicated tank-lining or chemical-resistant system is specified instead. POLYZEN selects the correct system based on the exposure during survey.
Is anti-corrosive coating a POLYZEN Applied System?
Yes. It is delivered as a POLYZEN Applied System — surveyed, specified and applied turnkey by trained applicators, with the coating system and film thickness selected per steel type, environment and corrosivity.
Does POLYZEN provide a warranty?
Yes. Every project is handed over after a film-thickness check, final inspection and a written system warranty, with terms confirmed per steel type, environment and corrosivity.
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Protect Every Steel Structure.

Get a site survey, corrosivity assessment and quote for anti-corrosive coating.