Epoxy Flooring
Epoxy flooring is a seamless, thermoset resin system mechanically bonded to prepared concrete to deliver chemical resistance, abrasion durability, and hygienic, dust-free surfaces. POLYZEN engineers each epoxy floor as a complete system — from substrate preparation to final seal — for pharmaceutical, food, industrial, and commercial facilities.
How a POLYZEN epoxy floor is built
Survey & Mechanical Preparation
Diamond grinding or shot-blasting removes the weak laitance layer and opens the concrete profile for a true mechanical bond.
Moisture & Substrate Control
Substrate moisture and soundness are assessed; cracks, pinholes, and low spots are repaired before any resin is laid.
Priming
A penetrating epoxy primer seals the concrete and locks the system to the slab.
System Build-Up
The defining layer — self-leveling pour, trowel-applied mortar, or aggregate broadcast — chosen for the floor's duty.
Finish & Seal
A wear- and chemical-resistant topcoat; anti-slip texture or hygienic coving added where the application demands.
Cure & Handover
Controlled cure, inspection, and staged return-to-service.
Epoxy flooring systems
Self-Leveling Epoxy Flooring
A mirror-flat, seamless floor for a flawless high-gloss finish.
Primer → self-leveling pour → spike-roller de-aeration → seal
Epoxy Mortar Flooring
Maximum-strength trowel-applied system for the heaviest loads.
Primer → trowel-applied aggregate screed → power-float → seal
Heavy Duty Epoxy Flooring
Built for forklifts, steel wheels, and relentless traffic.
Primer → high-build aggregate body → abrasion-resistant topcoat
Chemical Resistant Epoxy Flooring
Withstands acids, alkalis, and aggressive solvent spills.
Primer → novolac resin body → novolac chemical-barrier topcoat
Food Grade Epoxy Flooring
Hygienic, non-porous surfaces for food-safety compliance.
Primer → antimicrobial seamless body → integral coving → hygienic seal
Anti-Skid / Non-Slip Epoxy Flooring
Textured grip for wet, sloped, or high-footfall safety zones.
Basecoat → aggregate broadcast to refusal → encapsulating topcoat
High-Build Epoxy Coating
Thick protective film for walls and surfaces needing a durable seal.
Surface prep → multi-pass high-build protective film
Pharma-Grade Flooring
Seamless, coved, contamination-controlled cleanroom floors.
Primer → seamless body → coved corners → contamination-control finish
Epoxy Coving
Seamless wall-to-floor curves that eliminate dirt traps.
Bonding coat → trowel-formed cove at junction → seal
Epoxy Repair & Patching
Fast restoration of cracked, worn, or damaged epoxy floors.
Assess → cut-out & clean → prime → patch mortar → blend topcoat
Which epoxy floor do you need?
Sectors we serve
Frequently asked questions
What is epoxy flooring?
A seamless thermoset resin floor mechanically bonded to prepared concrete for durability, chemical resistance, and hygiene.
How is an epoxy floor applied?
As a six-stage system: surface preparation, moisture control, priming, system build-up, sealing, and controlled cure.
Why is surface preparation so important?
Mechanical grinding or shot-blasting removes the weak surface layer and creates the profile epoxy needs to bond; most floor failures trace back to skipped preparation or uncontrolled moisture.
Which epoxy floor is best for a pharmaceutical facility?
Pharma-Grade Flooring with seamless coving and contamination control.
Is epoxy flooring chemical resistant?
Yes — novolac-based Chemical Resistant systems withstand acids, alkalis, and solvents.
Can POLYZEN repair existing epoxy floors?
Yes — through the Epoxy Repair & Patching system.
Ready to specify your epoxy floor?
Tell us your facility, area, and conditions — we'll engineer the right system.