Epoxy Mortar
FlooringHEAVY-DUTY TROWELLED SCREED
A high-build, trowel-applied epoxy mortar — resin blended with graded aggregate to form an exceptionally tough, impact- and abrasion-resistant floor for the most demanding industrial environments.
What is Epoxy Mortar Flooring?
Epoxy mortar flooring is a high-build, trowel-applied resin floor in which epoxy is blended with graded aggregate to form a dense, exceptionally hard screed. It delivers the highest mechanical strength in the epoxy family — resisting heavy impact, point loading and severe abrasion — making it the system of choice for heavy manufacturing, processing and high-traffic industrial floors.
How the System Is Built
An epoxy mortar floor is an engineered stack — every layer has a job. Tap any layer to see its role.
Epoxy Seal Coat
A pigmented epoxy seal coat closes the surface of the mortar, sealing its texture into a dense, hygienic and easy-clean finish while lifting chemical resistance. Gloss level and slip rating are specified to the environment. System values: Per TDS.
POLYZEN ZENFLOR Sovereign (ZF-500) System
This floor is delivered using the POLYZEN ZENFLOR Sovereign (ZF-500) system — a heavy-duty epoxy mortar build, formulated and manufactured by POLYZEN.
Engineered Performance
An epoxy mortar floor is specified for the highest mechanical demand — heavy impact, point loads and severe abrasion. POLYZEN tests against recognised methods; product-specific results are confirmed in the TDS.
Tested performance values for the ZENFLOR Sovereign (ZF-500) system are confirmed in the product TDS. POLYZEN does not publish fabricated specification figures.
The Application Process
Inspect & Assess
Substrate survey, moisture testing and assessment of loading and impact demand.
Design & Specify
Screed thickness, aggregate grade, seal and slip rating specified to the duty of the space.
Prepare & Apply
Diamond grind / shot-blast → epoxy primer → trowelled epoxy mortar screed → epoxy seal coat.
Cure & Handover
Controlled cure, final inspection, finish/strength checks and written warranty.
System Specifications
| Property | Detail |
|---|---|
| System Type | Epoxy Mortar Flooring |
| Linked Product | ZENFLOR Sovereign (ZF-500) System |
| Finish | Dense Trowelled Screed · Sealed |
| Build-Up | Primer + Epoxy Mortar Screed + Seal Coat |
| Total Thickness | Per TDS |
| Compressive Strength | Per TDS |
| Chemical Resistance | Per TDS |
| Slip Option | Anti-skid finish available |
| Cure / Service Temp | Per TDS |
Sectors Served
Download Technical Data
Applied & Warranted
Every POLYZEN epoxy mortar floor is installed by trained applicators and handed over with a final inspection and a written system warranty. Warranty terms are confirmed per project scope, substrate condition and service environment.
Frequently Asked Questions
Related Epoxy Systems
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