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EPOXY FLOORING · APPLIED SYSTEM

Chemical Resistant
Epoxy FlooringNOVOLAC PROTECTION SYSTEM

A dense, impervious epoxy system built to withstand aggressive acids, alkalis and solvents — a seamless chemical barrier that protects floors in the harshest processing environments.

CHEMICAL-RESISTANT CROSS-SECTION REFERENCE DIAGRAM — TAP LAYERS BELOW
Acid-ProofAggressive Media
ImperviousSeamless Barrier
Novolac-GradeHigh Chemical Duty
TurnkeySurvey to Warranty
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OVERVIEW

What is Chemical Resistant Epoxy Flooring?

Chemical resistant epoxy flooring is a dense, impervious resin system engineered to withstand aggressive acids, alkalis, solvents and other corrosive media. Built around a high-chemical-duty novolac topcoat over a sealed epoxy body, it forms a seamless, non-absorbent barrier that protects the concrete substrate in processing, laboratory and manufacturing environments where chemical spillage is routine.

Acid & alkali resistant Solvent resistant Seamless impervious barrier Novolac-grade topcoat
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THE POLYZEN SYSTEM

How the System Is Built

A chemical resistant epoxy floor is an engineered stack — every layer has a job. Tap any layer to see its role.

⟶ Tap a layer
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Novolac / Chemical-Resistant Topcoat

Acid & Solvent Barrier

A high-chemical-duty novolac epoxy topcoat seals the system into an impervious barrier engineered to resist aggressive acids, alkalis and solvents. The grade is matched to the specific chemical exposure of the facility. System values: Per TDS.

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SYSTEM PRODUCT

POLYZEN ZENFLOR Sovereign (ZF-500/600)

This floor is delivered using POLYZEN ZENFLOR Sovereign (ZF-500/600) — a chemical-resistant novolac epoxy system, formulated and manufactured by POLYZEN.

View Product + TDS →
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PERFORMANCE REFERENCE

Engineered Performance

A chemical resistant epoxy floor is specified to the exact media it must withstand — acid, alkali, solvent or mixed exposure. POLYZEN tests against recognised methods; product-specific resistance is confirmed in the TDS.

Finish
Dense impervious novolac barrier (slip option)
Chemical Reference
ASTM D1308 — chemical resistance method
Immersion Reference
ASTM C868 — chemical immersion method
POLYZEN Values
Per TDS

Chemical resistance is matched to the facility's specific exposure. Tested values for the ZENFLOR Sovereign (ZF-500/600) system are confirmed in the product TDS. POLYZEN does not publish fabricated specification figures.

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FROM SURVEY TO FINISHED FLOOR

The Application Process

01

Inspect & Assess

Substrate survey, moisture testing and review of the chemicals and spillage the floor will face.

02

Design & Specify

Novolac grade, build thickness, coving and slip rating specified to the chemical exposure.

03

Prepare & Apply

Diamond grind / shot-blast → chemical-resistant primer → epoxy body → novolac topcoat.

04

Cure & Handover

Controlled cure, final inspection, finish/seal checks and written warranty.

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TECHNICAL SUMMARY

System Specifications

PropertyDetail
System TypeChemical Resistant Epoxy Flooring
Linked ProductZENFLOR Sovereign (ZF-500/600)
TopcoatNovolac / Chemical-Resistant Epoxy
Build-UpPrimer + Epoxy Body + Novolac Topcoat
ResistsAcids · Alkalis · Solvents (per grade)
Total ThicknessPer TDS
Chemical ResistancePer TDS
Coving OptionIntegral coving available
Slip OptionAnti-skid finish available
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WHERE IT IS USED

Sectors Served

Chemical Processing
Pharmaceutical & Life Sciences
Battery & EV Manufacturing
Electroplating & Surface Treatment
Food & Beverage
Laboratories
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ASSURANCE

Applied & Warranted

Every POLYZEN chemical resistant epoxy floor is installed by trained applicators and handed over with a final inspection and a written system warranty. Warranty terms are confirmed per project scope, chemical exposure and substrate condition.

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FAQ

Frequently Asked Questions

What is chemical resistant epoxy flooring?
It is a dense, impervious resin floor engineered to withstand aggressive acids, alkalis and solvents. It uses a high-chemical-duty novolac topcoat over a sealed epoxy body to form a seamless, non-absorbent barrier that protects the substrate from corrosive spillage.
What is novolac epoxy flooring?
Novolac is a high-performance epoxy chemistry with superior resistance to concentrated acids and solvents compared with standard epoxy. POLYZEN specifies a novolac-grade topcoat where the chemical exposure demands the highest protection.
Which chemicals can it resist?
The system is matched to the specific media a facility handles — acids, alkalis, solvents or mixed exposure. The exact chemical resistance for the ZENFLOR Sovereign (ZF-500/600) system is confirmed in the product TDS.
What surface does it need?
A sound concrete substrate, mechanically prepared by diamond grinding or shot-blasting, with verified moisture and strength. POLYZEN surveys and prepares the substrate as part of the turnkey installation.
Where is chemical resistant epoxy flooring used?
It suits chemical processing, pharmaceutical and life sciences, battery and EV manufacturing, electroplating, food and beverage and laboratories — anywhere corrosive spillage is routine.
Does POLYZEN provide a warranty?
Yes. Every installation is handed over with a final inspection and a written system warranty, with terms confirmed per project scope, chemical exposure and substrate condition.
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Ready to Specify Your Chemical Resistant Floor?

Get a novolac-grade recommendation and quote matched to your chemical exposure.