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PU FLOORING · APPLIED SYSTEM

PU Self-Leveling
FlooringSEAMLESS POLYURETHANE FINISH

A seamless, self-smoothing polyurethane floor that withstands thermal shock, hot wash-downs and steam cleaning — engineered for food, beverage, dairy and temperature-cycling environments where epoxy alone falls short.

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PU SELF-LEVELING CROSS-SECTION REFERENCE DIAGRAM — TAP LAYERS BELOW
Thermal ShockHot & Cold
Steam-CleanWash-Down Ready
SeamlessHygienic Pour
TurnkeySurvey to Warranty
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OVERVIEW

What is PU Self-Leveling Flooring?

PU self-leveling flooring is a seamless polyurethane resin floor poured to a smooth, level, joint-free surface. Unlike standard epoxy, its polyurethane chemistry tolerates thermal shock, hot water wash-downs and steam cleaning, making it ideal for food and beverage, dairy, cold storage and other temperature-cycling environments that need a hygienic, easy-clean floor.

• Seamless poured surface • Thermal-shock tolerant • Steam & wash-down safe • Hygienic & easy-clean
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THE POLYZEN SYSTEM

How the System Is Built

A PU self-leveling floor is an engineered stack — every layer has a job. Tap any layer to see its role.

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04

PU Seal Coat

Optional Hygienic Finish

An optional polyurethane seal can be applied over the body coat to reinforce chemical and abrasion resistance and deliver an easy-clean, low-maintenance surface. Gloss level and slip rating are specified to suit the environment. System values: Per TDS.

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SYSTEM PRODUCT

POLYZEN ZENPU Level (ZP-200)

This floor is delivered using POLYZEN ZENPU Level (ZP-200) — a self-leveling polyurethane system, formulated and manufactured by POLYZEN.

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PERFORMANCE REFERENCE

Engineered Performance

A PU self-leveling floor is specified to the thermal, hygiene and loading demands of its environment. POLYZEN tests against recognised methods; product-specific results are confirmed in the TDS.

Finish
Seamless, self-smoothing, matt–satin (slip option)
Thermal Reference
Withstands thermal shock & steam cleaning
Strength Reference
ASTM C579 / ISO 604 — compressive
POLYZEN Values
Per TDS

Tested performance values for ZENPU Level (ZP-200) are confirmed in the product TDS. POLYZEN does not publish fabricated specification figures.

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FROM SURVEY TO FINISHED FLOOR

The Application Process

01

Inspect & Assess

Substrate survey, moisture testing and floor-level (FFL) assessment across the area.

02

Design & Specify

Thickness, finish and slip rating specified to the thermal and wash-down demands of the space.

03

Prepare & Apply

Diamond grind / shot-blast → primer → poured PU self-leveling body coat → optional PU seal.

04

Cure & Handover

Controlled cure, final inspection, resistance/finish checks and written warranty.

06
TECHNICAL SUMMARY

System Specifications

PropertyDetail
System TypePU Self-Leveling Flooring
Linked ProductZENPU Level (ZP-200)
FinishSeamless · Self-Smoothing · Matt–Satin
Build-UpPrimer + PU Self-Leveling Body + Optional Seal
Thermal ResistanceThermal shock & steam-clean tolerant
Total ThicknessPer TDS
CoveragePer TDS
Chemical ResistancePer TDS
Slip OptionAnti-skid finish available
Cure / Service TempPer TDS
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WHERE IT IS USED

Sectors Served

Food & Beverage
Cold Storage
Dairy Processing
Pharmaceutical & Life Sciences
Commercial Kitchens
Beverage Processing
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DOCUMENTATION

Download Technical Data

Application Data Sheet

PDF · On Request

→

Method Statement

PDF · On Request

→
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ASSURANCE

Applied & Warranted

Every POLYZEN PU self-leveling floor is installed by trained applicators and handed over with a final inspection and a written system warranty. Warranty terms are confirmed per project scope, substrate condition and service environment.

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FAQ

Frequently Asked Questions

What is PU self-leveling flooring?
It is a seamless polyurethane resin floor poured in a flowable state that self-smooths into a level, joint-free surface. Its polyurethane chemistry tolerates thermal shock, hot wash-downs and steam cleaning, which standard epoxy floors cannot.
How is PU flooring different from epoxy flooring?
PU (polyurethane) flooring handles thermal shock, hot water and steam cleaning far better than epoxy, and copes with temperature-cycling environments such as cold storage and hot kitchens. Epoxy is harder and ideal for dry, stable areas; PU is the choice where heat, moisture and wash-downs are constant.
Can PU self-leveling flooring handle steam and hot wash-downs?
Yes. This is its core advantage — the polyurethane matrix withstands hot water, steam cleaning and rapid temperature changes, making it suited to food, beverage and dairy processing floors.
What surface does it need?
A sound concrete substrate, mechanically prepared by diamond grinding or shot-blasting, with verified moisture and strength. POLYZEN surveys and prepares the substrate as part of the turnkey installation.
Where is PU self-leveling flooring used?
It suits food and beverage, dairy, cold storage, pharmaceutical and life sciences, commercial kitchens and beverage processing — anywhere needing a seamless, hygienic floor that resists heat and wash-downs.
Does POLYZEN provide a warranty?
Yes. Every installation is handed over with a final inspection and a written system warranty, with terms confirmed per project scope and substrate condition.
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