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EPOXY FLOORING · APPLIED SYSTEM

Self-Leveling
Epoxy FlooringSEAMLESS POURED FINISH

A seamless, self-smoothing epoxy floor poured to a perfectly level, joint-free surface — hard-wearing, easy to clean and engineered for industrial and commercial environments.

  • Turnkey — Survey to Warranty
  • Method-Referenced
  • Manufactured by POLYZEN
SELF-LEVELING CROSS-SECTION REFERENCE DIAGRAM — TAP LAYERS BELOW
SeamlessJoint-Free
Self-SmoothingLevel Pour
Hard-WearingAbrasion Ready
TurnkeySurvey to Warranty
Finish
Seamless · Self-Levelling
Build-Up
3-Layer System
Thickness
Per TDS
Slip Rating
Optional Anti-Skid
Cure
Per TDS
Delivery
Supply or Applied
01
OVERVIEW

What is Self-Leveling Epoxy Flooring?

Self-leveling epoxy flooring is a seamless resin floor poured in a flowable liquid state that spreads and settles into a smooth, level, joint-free surface. It bonds to a prepared concrete substrate through a primer and a self-smoothing body coat, producing a hard-wearing, hygienic and easy-to-clean finish ideal for industrial, pharmaceutical, electronics and commercial floors.

Seamless poured surface Self-smoothing flow Hard-wearing finish Easy-clean & hygienic
POLYZEN Engineering Note

Thickness, primer and seal are specified to the substrate condition and service load — not a fixed one-size pour. Substrate moisture and strength are verified before any coating is applied, so the floor is engineered for its environment rather than simply installed.

02
THE POLYZEN SYSTEM

How the System Is Built

A self-leveling epoxy floor is an engineered stack — every layer has a job. Tap any layer to see its role.

⟶ Tap a layer
04

Clear Seal Coat

Optional Protective Finish

An optional clear seal can be applied over the body coat to lift abrasion and chemical resistance and deliver an easy-clean, low-maintenance surface. Gloss level and slip rating are specified to suit the environment. System values: Per TDS.

03
SYSTEM PRODUCT

POLYZEN ZENFLOR Pro (ZF-300)

This floor is delivered using POLYZEN ZENFLOR Pro (ZF-300) — a self-leveling epoxy system, formulated and manufactured by POLYZEN.

View Product + TDS →
04
SPECIFICATION GUIDANCE

Is Self-Leveling Epoxy Right for Your Floor?

An honest spec saves cost and rework. Here is where this system performs — and where POLYZEN would steer you to a different build.

Ideal For

  • Warehousing & light-to-medium manufacturing — seamless, abrasion-ready floors under regular traffic.
  • Pharma, electronics & F&B — joint-free, hygienic, easy-clean surfaces.
  • Commercial & institutional spaces — a level, low-maintenance finish with a clean aesthetic.

Specify With Care

05
PERFORMANCE REFERENCE

Engineered & Method-Referenced

A self-leveling epoxy floor is specified to the wear, loading and hygiene demands of its environment. POLYZEN references recognised international test methods, and the system supports compliance with applicable project specifications. Product-specific results are confirmed in the TDS.

Finish
Seamless, self-smoothing, gloss (slip option)
Abrasion — Reference Method
ASTM D4060 (Taber abrasion)
Compressive — Reference Method
ASTM C579 / ISO 604
POLYZEN Values
Per TDS

Test methods are cited as references; tested performance values for ZENFLOR Pro (ZF-300) are confirmed in the product TDS. POLYZEN does not publish fabricated specification figures or certification claims.

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FROM SURVEY TO FINISHED FLOOR

The Application Process

01

Inspect & Assess

Substrate survey, moisture testing and floor-level (FFL) assessment across the area.

02

Design & Specify

Thickness, finish, gloss and slip rating specified to the use and loading of the space.

03

Prepare & Apply

Diamond grind / shot-blast → epoxy primer → poured self-leveling body coat → optional clear seal.

04

Cure & Handover

Controlled cure, final inspection, resistance/finish checks and written warranty.

07
TECHNICAL SUMMARY

System Specifications

PropertyDetail
System TypeSelf-Leveling Epoxy Flooring
Linked ProductZENFLOR Pro (ZF-300)
FinishSeamless · Self-Smoothing · Gloss
Build-UpPrimer + Self-Leveling Body + Optional Seal
Total ThicknessPer TDS
CoveragePer TDS
Chemical ResistancePer TDS
Slip OptionAnti-skid finish available
Cure / Service TempPer TDS
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09
10
ASSURANCE

Applied & Warranted

Every POLYZEN self-leveling epoxy floor is installed by trained applicators and handed over with a final inspection and a written system warranty. Warranty terms are confirmed per project scope, substrate condition and service environment.

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FAQ

Frequently Asked Questions

What is self-leveling epoxy flooring?
It is a seamless resin floor poured in a flowable state that self-smooths into a level, joint-free surface. It is built from a primer and a self-leveling epoxy body coat over a prepared concrete substrate, giving a hard-wearing, easy-clean finish.
How thick is a self-leveling epoxy floor?
Thickness is specified to the wear and loading of the space. The exact build-up for ZENFLOR Pro (ZF-300) is confirmed in the product TDS.
Is self-leveling epoxy flooring slippery?
The standard finish is a smooth gloss. Where slip resistance is required — wet or processing areas — an anti-skid finish can be specified into the system.
What surface does it need?
A sound concrete substrate, mechanically prepared by diamond grinding or shot-blasting, with verified moisture and strength. POLYZEN surveys and prepares the substrate as part of the turnkey installation.
Where is self-leveling epoxy flooring used?
It suits warehousing, pharmaceutical and life sciences, electronics, food and beverage, automotive and commercial environments that need a level, seamless, easy-clean floor.
Does POLYZEN provide a warranty?
Yes. Every installation is handed over with a final inspection and a written system warranty, with terms confirmed per project scope and substrate condition.
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Ready to Specify Your Self-Leveling Floor?

Get a build-up, finish recommendation and quote for your facility.