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EPOXY FLOORING · APPLIED SYSTEM

High-Build
Epoxy CoatingPROTECTIVE FILM SYSTEM

A thick, roller-applied epoxy coating that seals and protects concrete in two high-build coats — a fast, cost-effective floor upgrade for warehouses, workshops and service areas.

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HIGH-BUILD COATING CROSS-SECTION REFERENCE DIAGRAM — TAP LAYERS BELOW
High-BuildThick Two-Coat
Fast-ReturnQuick Turnaround
RecoatableEasy Maintenance
TurnkeySurvey to Warranty
01
OVERVIEW

What is High-Build Epoxy Coating?

High-build epoxy coating is a thick, roller- or squeegee-applied epoxy film that seals and protects concrete floors in two generous coats. It dust-proofs the slab, resists abrasion and chemicals, and lifts cleanability — a fast, cost-effective floor upgrade for warehouses, workshops and service areas where a full screed is not required.

• Thick protective film • Dust-proofs concrete • Fast, cost-effective • Recoatable finish
02
THE POLYZEN SYSTEM

How the System Is Built

A high-build epoxy coating is an engineered stack — every layer has a job. Tap any layer to see its role.

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03

High-Build Epoxy Coating

ZENFLOR Coat (ZF-100)

A thick epoxy coating is applied in two high-build coats by roller or squeegee, sealing the concrete into a durable, dust-proof, easy-clean surface. Gloss level and slip option are specified to the use of the area. System values: Per TDS.

03
SYSTEM PRODUCT

POLYZEN ZENFLOR Coat (ZF-100)

This floor is delivered using POLYZEN ZENFLOR Coat (ZF-100) — a high-build epoxy coating, formulated and manufactured by POLYZEN.

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04
PERFORMANCE REFERENCE

Engineered Performance

A high-build epoxy coating is specified to seal, dust-proof and protect concrete cost-effectively. POLYZEN tests against recognised methods; product-specific results are confirmed in the TDS.

Finish
High-build film, gloss (slip option)
Application
Two-coat roller / squeegee
Abrasion Reference
ASTM D4060 — Taber abrasion method
POLYZEN Values
Per TDS

A high-build coating protects and seals concrete; where heavy impact or aggregate strength is needed, a self-leveling or mortar system is specified instead. Tested values for ZENFLOR Coat (ZF-100) are confirmed in the product TDS.

05
FROM SURVEY TO FINISHED FLOOR

The Application Process

01

Inspect & Assess

Substrate survey, moisture testing and assessment of wear and cleanliness needs.

02

Design & Specify

Colour, gloss, coats and slip option specified to the use of the area.

03

Prepare & Apply

Diamond grind / shot-blast → epoxy primer → two high-build coats by roller / squeegee.

04

Cure & Handover

Controlled cure, final inspection, finish checks and written warranty.

06
TECHNICAL SUMMARY

System Specifications

PropertyDetail
System TypeHigh-Build Epoxy Coating
Linked ProductZENFLOR Coat (ZF-100)
FinishHigh-Build Film · Gloss
ApplicationTwo-Coat Roller / Squeegee
Build-UpPrimer + Two High-Build Coats
Total ThicknessPer TDS
CoveragePer TDS
Slip OptionAnti-skid finish available
Cure / Service TempPer TDS
07
WHERE IT IS USED

Sectors Served

Warehousing & Storage
Workshops & Service Areas
Light Manufacturing
Garages & Showrooms
Commercial & Retail
Basements & Utility
08
DOCUMENTATION

Download Technical Data

Application Data Sheet

PDF · On Request

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Method Statement

PDF · On Request

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09
ASSURANCE

Applied & Warranted

Every POLYZEN high-build epoxy coating is installed by trained applicators and handed over with a final inspection and a written system warranty. Warranty terms are confirmed per project scope, traffic and substrate condition.

10
FAQ

Frequently Asked Questions

What is high-build epoxy coating?
It is a thick, roller- or squeegee-applied epoxy film that seals and protects concrete in two generous coats. It dust-proofs the slab, resists abrasion and chemicals, and improves cleanability — a fast, cost-effective floor upgrade.
How is it different from a self-leveling or mortar floor?
A high-build coating is a thinner protective film applied by roller, ideal for sealing and dust-proofing at lower cost. Self-leveling and mortar systems are thicker, poured or trowelled floors for heavier wear and impact. The coating is the cost-effective light-to-medium-duty option.
How long before the floor can be used?
A coating system typically returns to service faster than a thick poured floor. The exact cure and return-to-service times for ZENFLOR Coat (ZF-100) are confirmed in the product TDS.
What surface does it need?
A sound concrete substrate, mechanically prepared by diamond grinding or shot-blasting, with verified moisture and strength. POLYZEN surveys and prepares the substrate as part of the turnkey installation.
Where is high-build epoxy coating used?
It suits warehousing and storage, workshops and service areas, light manufacturing, garages and showrooms, commercial and retail, and basements — anywhere a cost-effective, dust-proof, easy-clean floor is needed.
Does POLYZEN provide a warranty?
Yes. Every installation is handed over with a final inspection and a written system warranty, with terms confirmed per project scope and substrate condition.
What does high build epoxy coating cost?
The build decides it, not the area alone. A thin protective coating, a self-levelling floor and an epoxy mortar are three different systems at three different costs, and slab condition, the preparation it demands, and how long the area can be shut all move the figure. For an indicative budget in about two minutes, without a call, use CostMyFloor. A firm quotation follows a site survey.
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EXPLORE MORE

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